Mastering the Art of Pallet Racking

Posted on: 11 September 2023


For any warehouse, pallet racking is a crucial component. It takes the load off from the floor and stacks products vertically. This ensures optimal space utilization and easy accessibility for the operators. With so many options available in the market, finding the right kind of pallet racking can be quite a task. Here is an in-depth look at what to look for in pallet racking.

Purpose and Weight Capacity: The first and foremost aspect to consider while buying pallet racking is the purpose. Knowing what type of products need to be stored and the weight capacity required is of utmost importance. Racking systems for lightweight products will differ from those for heavy-duty machinery. Standard pallet racking can bear up to several thousand pounds per shelve. However, for heavier loads, it is crucial to consider a heavy-duty pallet racking system.

Racking Configuration: The configuration of pallet racking should be based on the warehouse requirements. Standard selective pallet racking configuration is one of the most popular options, where products are arranged side by side. However, push-back, flow-through, double-deep, drive-in, and drive-through are some other configurations that can be considered.

Rack Location: The location of pallet racking plays an essential role in its efficiency and durability. For example, racking near delivery or loading zones will see more traffic than the ones located in storage areas. Pallet racking installed near dock doors and entry points should be designed to withstand impact from forklifts and other heavy machinery.

Rack Access: Rack access system is an important factor to consider. Pallet racking equipped with a good access system makes it easier for operators to locate and remove a specific product. This helps to reduce downtime and save time in production. A variety of access systems exists, including forklift access, dynamic systems, structural access, and others. The right access system should be chosen according to the products and warehouse requirements.

Rack Durability: Pallet racks always come in contact with heavy machinery and can be subject to wear and tear. The durability of the racks should be an important factor to consider before buying them. Choosing a specialized coating or finishing helps to protect the racking system against moisture, dust, and other corrosive factors. The thickness and rating of the steel used also contribute to the racking system's durability.

Pallet racking can be a significant investment for any warehouse, and choosing the right one can be a daunting task. While the above-mentioned points should be considered before investing in pallet racking, it is important to remember that every warehouse is unique in size, layout, and product needs. Hence, to make the right decision, one must take the time to analyze and evaluate the warehouse's specific requirements. By identifying the purpose, weight capacity, configuration, location, accessibility, and durability, one can master the art of pallet racking.

For more information on pallet racking, contact a professional near you.